The aim of this training is to provide a clear understanding of proper process documentation flow based on APQP (AIAG) and VDA MLA standards. During the workshops, key elements of process documentation—Flow Chart, FMEA, and Control Plan—will be discussed. Participants will learn how to prepare each document and how to ensure proper linkage between all process documentation elements.

 

Training agenda:

 

1. Structure of Process Documentation based on AIAG & VDA standards

2. IATF 16949:2016 Requirements relation to process documentation in the Quality Management System (QMS)

3. Flow Chart:

  • Scope
  • How to prepare – best practices
  • Input data for FMEA

4. FMEA:

  • Scope, planning, and preparation
  • Overview of DFMEA
  • PFMEA description
  • Risk analysis and action planning
  • Input data for the Control Plan

5. Control Plan:

  • Scope
  • IATF 16949:2016 and APQP requirements for the Control Plan preparation
  • Input for work/operation instructions

6. Practical Approach & Experience Exchange

Duration:

2 days (7.5 hours each)

Benefits for the Company:

  • Optimized launch planning for new projects using structured process documentation

  • Familiarity with essential techniques and tools

  • Hands-on workshop experience for improving and updating the Flow Chart, PFMEA, and Control Plan

Submit a request

Automotive Quality Solutions

Control Plan training

*

*

Training program

PDF file
Image module
Download training program (PDF)

Automotive Quality Solutions

Price:

For internal training sessions, please contact our office directly.

Payment Terms:
Invoices will be issued after the service has been delivered. Payment is due within 30 days from the invoice issue date.

Price Includes:

  • Participation in the training

  • Training materials

  • Certificate of completion

  • 12 months of consulting support for participants

Automotive Quality Solutions

Participant will learn:

  • Understand APQP requirements in accordance with IATF 16949:2016 related to process documentation

  • Learn the connection between the Flow Chart, PFMEA, and Control Plan

  • Understand the benefits of properly preparing documentation during the pre-launch phase and maintaining it during serial production

  • Explore methods for auditing the Flow Chart, Control Plan, and FMEA

  • Gain insight into PFMEA according to both AIAG and VDA 4 methodologies

  • Learn how to define a Control Plan in line with IATF 16949:2016 requirements and the 3rd edition of the APQP manual