The aim of this training is to provide a clear understanding of proper process documentation flow based on APQP (AIAG) and VDA MLA standards. During the workshops, key elements of process documentation—Flow Chart, FMEA, and Control Plan—will be discussed. Participants will learn how to prepare each document and how to ensure proper linkage between all process documentation elements.
Training agenda:
1. Structure of Process Documentation based on AIAG & VDA standards
2. IATF 16949:2016 Requirements relation to process documentation in the Quality Management System (QMS)
3. Flow Chart:
- Scope
- How to prepare – best practices
- Input data for FMEA
4. FMEA:
- Scope, planning, and preparation
- Overview of DFMEA
- PFMEA description
- Risk analysis and action planning
- Input data for the Control Plan
5. Control Plan:
- Scope
- IATF 16949:2016 and APQP requirements for the Control Plan preparation
- Input for work/operation instructions
6. Practical Approach & Experience Exchange
Duration:
2 days (7.5 hours each)
Benefits for the Company:
Optimized launch planning for new projects using structured process documentation
Familiarity with essential techniques and tools
Hands-on workshop experience for improving and updating the Flow Chart, PFMEA, and Control Plan
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Training program

Automotive Quality Solutions
Price:
For internal training sessions, please contact our office directly.
Payment Terms:
Invoices will be issued after the service has been delivered. Payment is due within 30 days from the invoice issue date.
Price Includes:
Participation in the training
Training materials
Certificate of completion
12 months of consulting support for participants
Automotive Quality Solutions
Participant will learn:
Understand APQP requirements in accordance with IATF 16949:2016 related to process documentation
Learn the connection between the Flow Chart, PFMEA, and Control Plan
Understand the benefits of properly preparing documentation during the pre-launch phase and maintaining it during serial production
Explore methods for auditing the Flow Chart, Control Plan, and FMEA
Gain insight into PFMEA according to both AIAG and VDA 4 methodologies
Learn how to define a Control Plan in line with IATF 16949:2016 requirements and the 3rd edition of the APQP manual